Clutch Replacement Description

Replace Clutch, Install Z-start and Hand Brake (DVD: Z300XCW06D)
Applies to all motorcycles

This DVD is designed for those who prefer watching a demonstration rather than reading a manual or fumbling your way through the process. We’ll show you how to do this in your garage with minimal special tools. The mechanic speaks slowly so you can watch the video and take notes if you like. Unlike most maintenance videos that focus on the actor, this video is shot at close range so you can see the details. You can see each part through disassembly and reassembly. No steps are skipped.

DVD sectioned into chapters so you can find information quickly
Detailed tool and supplies list
How to remove the clutch cover
Inspecting the clutch pack and clutch basket
Replace the clutch pack and describe how to replace the basket

Bonus

Describe the auto-clutch operation
Install the Rekluse auto-clutch with and without the clutch lever.
Check the Z-start Installation gap
Demonstrate the proper break in procedure
Remove the foot brake lever
Remove the Clutch lever and Cable
Cap off the hydraulic access port
Install the Left Hand Rear Brake lever
Route the brake cable
Fill and Bleed the brake system

People learn faster from and instructional DVD than from reading a repair manual.
You’ll be more confident of doing the task after watching a professional than you would be after reading the service / repair manual.
Service / repair manuals don’t show you how to make your own tools. Some of our instructional DVD’s show you how to make inexpensive tools.
Service / repair manuals don’t go into the same detail as found in the DVD.
The DVD applies to more types of bikes than the service / repair manual covers.
You can preview the level of effort required to do the job before you start. This is difficult to assess with the service / repair manual.
The service / repair manual generally shows one way to do the task. When applicable, the DVD will show several ways.
Sometimes the service / repair manual recommends removing parts (Radiators / carburetors) that aren’t necessary to be removed to do the procedure correctly.
The service / repair manual doesn’t describe how the parts operate. The DVD describes how some parts operate.
We recommend using the motorcycle repair or service manual as a reference for specifications. However, there’s nothing better than watching someone do the procedure.
The repair manual just isn’t as good as a video when it comes to showing and describing a process.

Savings estimate
Procedure	LABOR cost per occurrence	Estimated occurrences per year	Estimated time it will take to do the procedure after watching the video	Video cost	3 year savings
Replace Clutch	$93.75	3	1.25 hours	$29.95	$251.3
Install Z-Start	$75	1 only	1 hours		$75
Install LHRB	$112.5	1 only	1.5 hours		$112.5